Client Profile

A manufacturer specializing in automotive parts production, serving global clients with a focus on precision-engineered components. The company operates a single production facility and is committed to maintaining high-quality standards.

Business Challenge

The client faced several challenges due to manual quality control processes:

• Frequent defects such as cracks and dimension inaccuracies were being overlooked.
• Delays in inspection led to production bottlenecks.
• High labor costs and product recalls due to inconsistent quality.
• Customer dissatisfaction from unreliable product quality.

Solution: Computer Vision for Quality Control

ZenIntel implemented a computer vision system that:

• Automated Defect Detection: Cameras and software were installed to inspect parts for surface defects and measure dimensions in real time.
• Real-time Alerts: Instant notifications were sent when defects were identified, allowing for quick action to minimize waste.
• Streamlined Reporting: The system generated easy-to-read reports to track defect trends and production efficiency.

Key Results

• Improved Accuracy: Detected over 95% of defects, reducing errors significantly.
• Faster Processes: Inspection time was cut by 60%, eliminating production delays.
• Cost Efficiency: Operational costs were reduced by 20%, with savings from fewer recalls and improved productivity.
• Customer Satisfaction: Product reliability improved, leading to enhanced client feedback.

Conclusion

The computer vision solution enabled the client to modernize its quality control processes, ensuring consistent product quality, faster operations, and notable cost savings. This demonstrates how manufacturers can leverage technology to optimize efficiency and enhance customer satisfaction.